ferro.lyte – intuitive OES
As precise as a laboratory device – as mobile as a handheld
ferro.lyte® is a mobile spark spectrometer for flexible, safe and reliable on-site analysis of metal alloys. It works on the principle of optical emission spectrometry (OES) with spark excitation and is optimized for use in the fields of metal production and metal processing.
In contrary to conventional handheld devices, ferro.lyte enables the precise analysis of alloy components with a low atomic number as well as the exact measurement of light trace elements (such as C, N, S, P or B) in the sub-promille range within a few seconds. This is important, for example, for determining the suitability for welding, batch allocation or the nitrogen content in duplex. The device impresses with its revolutionary all-in-one concept, which is designed for maximum user-friendliness and flexibility. It minimizes mechanical stress and ensures maximum availability. The inert gas holder, supply cable and test probe are integrated into the portable analysis unit.
Advantages of the ferro.lyte
- Mobile metal analysis & identification (PMI) on site
The ferro.lyte is designed for continuous cordless use. The extremely lightweight, compact device can be carried effortlessly with one hand or a shoulder strap. Bridges, winding warehouses, stairs, uneven floors and various measuring locations are no longer obstacles. With the ferro.lyte, the measuring process is controlled directly via the test probe and the result is shown directly on the probe's display. There is no need to go to the base unit. - Lower inert gas consumption
Optimized shielding gas distribution in the plasma chamber stabilizes the spark and reduces the argon consumption per measurement. This means that more measurements can be carried out with a single gas cylinder. - Low detection limits
This accuracy was previously reserved for laboratory devices. ferro.lyte enables the exact measurement of light trace elements (such as C, N, S, P or B) in the sub-per mille range as well as the exact determination of alloy proportions. The measurement is carried out in a pure inert gas atmosphere of argon. In addition, the ferro.lyte is the first mobile OES to use an extended spectral line range for analysis. The patented CONLYTE® technology detects additional wavelengths of light elements in the ultraviolet spectrum and thus achieves higher accuracy through lower detection and quantification limits. - Simple, intuitive user interface simplifies processes
Even inexperienced users can carry out analyses with precise, reliable measurement results after a short briefing. The device software is optimized for touch control. It enables fast navigation and convenient handling. Predefined workflows guide the user step by step through the measurement process. This shortens the training period and minimizes the risk of incorrect measurements. - Smart reporting at the touch of a button
The measurement results are permanently stored in a clear internal database. They can be output in various formats (Excel, PDF). Data is transferred via USB, WiFi, LAN or Bluetooth, by email or via a cloud. This enables convenient data transfer and data access almost in real time.
Areas of application
Fast, reliable and accurate analysis of low and high-alloy steels as well as aluminum alloys, non-ferrous metals or special alloys such as titanium, cobalt and nickel-based alloys.
- Reliable measurement of light elements with low atomic numbers.
- Allocation of material to a specific material batch.
- Measurement of concave or convex surfaces.
- PMI tasks
- Measurement of small parts, wires, etc. with adapters.
Typical materials
- Fe alloys
- Stainless steel (L- / H-grades)
- Alloying elements with a low atomic number: Li, Be, B, C, Mg, Al, Si, P, S, Ca.
- Duplex steel
- Al, Cu, Ti, Ni alloys.
Technical details
| Measuring principle | Optical emission spectrometry (OES) |
| Concentration analysis of | Metallic materials |
| Matrices | Fe, Al, Ti, Cu, Ni, Co*, Mg*, SN*, Zn*, Pb* (* on request) |
| Elements | Practically all relevant elements, including critical trace elements with low concentrations (e.g. Li, C, P, S, Sn, B, N) |
| Operation modes | Positive Material Identification (PMI) Determination of composition Metal sorting |
| Usage | Mobile with battery and mains power |
| Optical system | Multiple optics and sensors (VUV area purged with argon) |
| Detector | Linear image sensor CMOS (version for spectrometry) |
| Wavelength range | 149 – 611 nm |
| Source of excitation | Hi-Energy PWM spark excitation (HEPS) Sicherheitsverrieglung direkt an der Handsonde |
| Wire length | 3 m (hybrid cable) |
| Operating system | Microsoft® Embedded Windows 10 |
| Display | 5-inch touchscreen with optical bonding technology |
| Interfaces | USB, WiFi, Bluetooth and LAN |
| Features | Fast, reliable metal analysis and identification (PMI) on site. The innovative CONLYTE® technology significantly improves the analytical performance of elements emitting in the UV wavelength range (C, S, P, B, Sn, As and N); e.g. the analysis of nitrogen in duplex steels. Lightest and most compact spark spectrometer thanks to innovative all-in-one concept. Intuitive user interface for fast navigation through the software functions. Clear, bright touch display, easy to read even in difficult lighting conditions. Easy data export via USB, WLAN, LAN or Bluetooth. lyticOS® Cloud for convenient data processing. Material database of common standards (e.g. DIN, WNr, UNS). ferro.lyte® can be operated with AC adapter/charger with battery or with battery removed. It can also be used while charging. |
| Accessories | Trolley Transport case Adapter for small parts and wires |
| Size | Overall size (H x T x B): 595 x 420 x 317 mm Main unit (H x T x B): 425 x 315 x 210 mm |
| Weight | 15 kg (without argon gas cylinder) |
| Argon consumption | Standby: 0.17 l/min Analysis: 3.70 l/min (depending on the application) |
| Gas supply | Argon quality: 5.0 (purity 99.999 %) or argon for spectrometry. Inlet pressure: max. 6 bar / 87 psi Operating pressure: 4.5 bar / 67 psi +/- 15 % |
| Environmental conditions | Protection class: IP 20 Operating temperature: 5 – 55 °C Storage: 0 – 45 °C Charging: 5 – 40 °C Discharging: 5 – 55 °C Humidity: 20 – 90 % Altitude: max. 2,000 m |
| Electrical data | Voltage: 110 – 240 VAC (+/- 10%) Single-phase with protective earth Frequency: 50/60 Hz Power consumption: Analysis 800 W (depending on the application) Standby: 25 W Sleep mode: 15 W Battery type: Lithium-ion cells Nominal voltage: 25.2 V Capacity: 19.5 Ah Energy: 491.4 Wh Weight: 3.7 kg Dimensions: (H x D x W) 205 x 143.5 x 71 mm UN Transport Test UN38.3 |
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